Automatic Powder Coating Line System for IKEA Drawer Slide
Product overview
Functional positioning: Used for electrostatic powder coating of hardware parts such as drawer slides, achieving uniform coating, high adhesion, and corrosion resistance.
Core components: Pretreatment system (degreasing and washing), sandwich powder coating booth, large cyclone recovery system, curing oven, automatic conveyor chain, and intelligent control center.
Suitable Scenarios: Small-batch flexible production with frequent color changes, such as IKEA's multi-color customization requirements for drawer slides.
Core Technical Advantages
Sandwich-type Powder Booth Structure
Material: Anti-static imported engineering plastic (PP sheet), eliminating powder adhesion, reducing residue, and improving cleaning efficiency by 50%.
Bottom Design
Equipped with an automatic flip-board mechanism or pulse air knife, leaving nearly zero powder residue on the bottom after spraying;
Optional stainless steel walkway panels, which are highly durable and support manual access for maintenance.
Large Cyclone Recovery System
Recovery Rate: Single-pass separation rate ≥98%, total powder utilization rate reaches 97%, far exceeding traditional equipment (below 85%).
Energy-Saving Design: Power consumption reduced by one-third compared to small cyclone equipment, paired with a high-efficiency exhaust fan (37 kW).
Quick Color Change: Hinged cyclone cone tube + automatic cleaning air knife, color change time ≤15 minutes.
Fully Automatic Powder Supply and Circulation
Powder Supply Center: Integrated automatic fluidization, powder level monitoring, and new powder addition. During cleaning, automatically flushes the powder suction tubes, spray guns, and other components to prevent cross-contamination.
Nano Filter Cartridge Recovery
Membrane filter cartridge precision of 0.1 microns; exhaust gas can be directly emitted indoors after filtration;
Lifespan of up to several years, reducing consumable costs.
Intelligent control system
Human-machine interface: Siemens touchscreen, supporting parameter settings, fault alarms, password protection, and maintenance prompts.
Automated interlocking: PLC controls conveyor chain speed, spray gun start/stop, and temperature curves, achieving unmanned operation throughout the entire “sensing-spraying-recycling-curing” process.
Application Value
Cost Reduction and Efficiency Improvement
Powder loss reduced by 30%, color change efficiency improved by 60%, and labor savings of 50% (compared to manual lines).
Environmental Protection and Safety
Dust concentration explosion-proof control (nano-filter + indoor air circulation);
Fully grounded design to prevent static sparks, compliant with explosion-proof certification.
Quality Improvement
Sliding track coating uniformity of ±5μm, adhesion (cross-hatch method) Grade 0, lifespan extended by 3 times.
