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Power and Free Overhead Conveyor System

Power and Free(P/F)conveyor is ideal reliable for a variety of manufacturing, assembly, and the entire production line between the various stations need to coordinate with the production process. P/F conveyor can make the1oads stopped or running not interfere with each other in the production lines in normal operation. The load can be delivered online store, the long load can be diagonal accumulated in the storage area to save space.

    Product Description

    P/F conveyor components including: power system, power straight track, power curved track, free straight track, free curved track, carrier, confluence turnouts, branch turnouts, stop unit, and electric control system. A carrier consists of one front trolley, one rear trolleys and load bar generally, the front trolley has a jaw connected to retractable dog by a draw bail, and the trailing trolley has a cam tail. When accumulating, stop unit open to push down the retractable dog of front trolley of No.1 carrier causing the carrier to disengage from the push dog of train, No.1 carrier stop to run. When No.2 carrier runs to the poison that its jaw lifted by climbing on the slope of the cam tail of No. carrier to make down the retractable dog and disengage from the push dog, No.2 carrier stop to run. When accumulating ended, stop unit close, the jaw of front trolley if No. 1 would be lifted by its own weight to causing the carrier to meet to the push dog, No.1 carrier start to run. By the running of No.1 carrier, the jaw of No.2 carrier breaks away from the cam tai1 of trailing tro11ey of No.1 carrier, its retractable dog lifted and starts to run to finish accumulating.

    JXW P/F Technical Parameter

    Technology parameter of chain and carriers of JXW P/F overhead conveyor

    Type

    Parameter

    t

    A

    B

    C

    D

    E

    F

    G

    H

    J

    L

    JX3W

    4"

    Optional

    229

    80

    125

    80

    243

    80

    400

    340

    Optional

    JX4W

    4"

    Optional

    290

    123

    144

    100

    273

    100

    441

    375

    Optional

    JX6W

    6"

    Optional

    298

    118

    245

    100

    386

    160

    615

    380

    Optional

    JXW series of P/F conveyor is the special products assimilated the foreign technology of designs and manufacturing combined with China's national conditions, and has three types, they are 3”, 4” and 6”. This series of product can be used to complete the automation of material transportation, storage, sorting, transmission and other functions to the automation of complex production processes, more effective organization of fast-paced, high-efficiency modem mass production.

    This series of P/F conveyor using new wide push dog, the working face of the wide push dog is three times to the face of the original push dog, a more stable and reliable in conveyor operation. Wide push dog has a briquette and fundamentally improved the delivery of the carriers, changed the twice deliveries to once, shorten delivery time, speeded up production rhythm, effectively improved the reliability of transmission of track switch.

    Technology parameter of carrier

    Type

    Parameter

    A

    B

    C

    F

    JX3W

    105

    125

    138

    80

    JX4W

    115

    144

    150

    100

    JX6W

    190

    220

    163

    160

    Product Display

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    JXW Technical parameters of elevated conveyor

    No.

    Name

    Unit

    Parameter

    JX3W

    JX4W

    JX6W

    1

    Power track

     

    8# I-steel

    10# I-steel

    10# I-steel

    2

    Free track

     

    8# U-steel

    16# U-steel

    16# U-steel

    3

    Standard track spacing

    mm

    243

    273

    386

    4

    Lower track spacing

    (vertical curved section)

    mm

    223

    251

    342

    5

    Radius of wheel turn

    mm

    317/450

    317/450

    600

    6

    Radius of roller turn

    mm

    600/800/1000/1500

    800/1000/1500

    7

    Vertical curved radius

    Recommend

    mm

    3000

    3600

    4500

    Minimum

    2000

    2000

     

    8

    Power chain

     

    X-458

    X-458

    X-678

    9

    Chain pitch

    mm

    102.4

    102.4

    153.2

    10

    Ultimate tension load

    kgf

    18700

    18700

    27000

    11

    Chain allowable tension inⅠcondition

    kgf

    1500 safety factor 12

    1500 safety factor 12

    2200 safety factor 12

    12

    Chain allowable tension inⅡcondition

    kgf

    1000 safety factor18

    1000 safety factor18

    1500 safety factor 18

    13

    Single carrier load

    kg

    250

    500

    1000

    14

    Allowable drive force

    kgf

    1500

    2500

     

    15

    Tensioning strock

    mm

    500

    750

    900/3900

    16

    Ambient temperature

    -50~40

    -50~40

    -50~40

    17

    Maximum working temperature

    200

    200

    200

    GWJ P/F Technical Parameter

    Technology parameter of chain and carriers of GWJ P/F overhead conveyor

    Type

    Parameter

    t

    A

    B

    C

    D

    E

    F

    G

    H

    J

    L

    GWJ4

    102.4

    Optional

    295

    160

    140

    100

    352

    103

    564

    311

    Optional

    GWJ6

    153.2

    Optional

    305

    165

    175

    100

    381

    148

    610

    405

    Optional

    GWJ4, GWJ6 P/F overhead conveyor system is specially designed in order to meet the needs of high degree of industrial production, it uses the wide push dog which is the most advanced proprietary technical design in the world today, and has higher reliability and flexibility. Wide push dog conveyor fundamentally improve the delivery of the carriers, facilitate twice rear pushing to once side pushing, and shorten the delivery time, speeded up the production rhythm, and has compact wiring in conveyor system, and increase the effective utilization rate of the process line.

    GWJ4, GWJ6 P/F conveyor system to hold the track using a special high-manganese alloy steel with flange channel in single-sided, the contact between the side guide roller of trolley and free track changed from line touch to face touch, and improved the running the stability and reliability of the system. The new trolley used a unique design, the retractable dog and hold back dog were combined in a entirety, simplifying the overall structure, ensured the flexibility and reliability of the retractable dog going up and down vertically. Jaw and cam tail were designed to be in novelty, and accumulating to be smooth and precise.

    Technology parameter of carrier

    Type

    Parameter

    A

    B

    C

    F

    XTJ4

    115

    144

    150

    100

    XTJ6

    190

    220

    163

    160

    GWJ Technical parameters of elevated conveyor

    No.

    Name

    Unit

    Parameter

    GWJ4

    GWJ6

    1

    Power track

     

    10# I-steel

    10# I-steel

    2

    Free track

     

    10# U-steel

    16# U-steel

    3

    Standard track spacing

    mm

    273

    386

    4

    Lower track spacing

    (vertical curved section)

    mm

    251

    342

    5

    Radius of wheel turn

    mm

    317/450

    600

    6

    Radius of roller turn

    mm

    600/800/1000/1500

    800/1000/1500

    7

    Vertical curved

    radius

    Recommend

    mm

    3600

    4500

    Minimum

    2000

     

    8

    Power chain

     

    X-458

    X-678

    9

    Chain pitch

    mm

    102.4

    153.2

    10

    Ultimate tension load

    kgf

    18700

    27000

    11

    Chain allowable tension inⅠcondition

    kgf

    1500 safety factor 12

    2200 safety factor 12

    12

    Chain allowable tension inⅡcondition

    kgf

    1000 safety factor18

    1500 safety factor 18

    13

    Single carrier load

    kg

    500

    1000

    14

    Allowable drive force

    kgf

    1500

    2500

    15

    Tensioning strock

    mm

    750

    900/3900

    16

    Ambient temperature

    -50~40

    -50~40

    17

    Maximum working temperature

    200

    200

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