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Spray pretreatment device for coating line

Pretreatment is considered the most important part of the coating process in order to achieve a desirable and long-lasting finish.

We offer spray pretreatment plants made of complete stainless steel or MS or combination of SS & MS spray tunnels along with direct or indirect heating system, vertical pump for high transfer efficiency, easy clip on nozzles with PP revolving tip to adjust nozzle spray, FRP catwalk with door for easy maintenance.

    Spray pretreatment equipment

    Chemical cleaning includes removal of dirt, oil and grease, and the oxidation products present on the surface by means of chemicals. The chemicals may be applied by wiping, spraying or dipping. The type of surface preparation depends upon the object shape and base metal. 

    The tunnel pretreatment system is ideal for cleaning complex shapes of workparts with deep corners, or applies in small scales powder coating plant or manual powder coating jobs. The processing of a basic spraying system mainly include degrease, conditioning, phosphate, rinse, actual stages should be decided according to customer's products. 

    Pre-treatment spraying line adopts one-piece type, the upper part is spraying shed body, the lower part is liquid storage tank body, and there are access door, access ladder and access platform in the leaching section.

    Normal Process flow

    No.

    Craft Name

    Way of Treatment

     

    Treatment Liquid

     

    Treatment Time

    (sec)

    Treatment Temperature

    (℃)

    1

    Loading

    Manual operation

     

    60

     

    2

    Hot water rinse

    Spray

    Industrial Water

    60

    55-60

    3

    Pre-degreasing

    Spray

    Degreaser

    60

    50-60

    4

    Degreasing

    Spray

    Degreaser

    120

    50-60

    5

    Water Rinse1

     

    Spray

    Industrial Water

    60

    RT

    6

    DM water rinse1

     

    Spray

    Demineralized water

    60

    RT

    7

    Fresh DM water rinse

    Spray

    Demineralized water

    Single row tube

    RT

    8

    Silane

    Spray

     

    120

    RT

    9

    DM water rinse2

    Spray

    Demineralized water

    60

    RT

    10

    DM water rinse3

    Spray

    Demineralized water

    60

    RT

    11

    Fresh DM water rinse

    Spray

    Demineralized water

    Single row tube

    RT

    12

    Dripping

    Natural Dripping

     

    420

    RT

    13

    Moisture drying

    Hot Air Circulation

     

    600

    110-120

    14

    Cooling

    Natural Cooling

     

    900

    RT

    15

    Powder Spraying

    Manual spraying

     

    120

    RT

    16

    Powder curing

    Hot Air Circulation

     

    1200

    180-200

    17

    Cooling

    Natural Cooling

     

    900

    RT

    18

    Unloading

    Manual operation

     

    180

    RT

    Contact us to customize a Spray Pretreatment plant, Spray Painting Plant, Phosphating Plant, PT Line, Pretreatment Line of your own.

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